Rice

• 01

  Capacity Expansion in a Large Southeast Asian Processing Plant

  Background: A Thai factory faced production bottlenecks, with manual sorting efficiency low and impurity residue rates as high as 3%.

  Solution: Introduced a multi-layer vibrating sifter (equipped with 4-layer screens, aperture gradually refined from 5mm to 0.8mm).

  Results:
  Capacity increased from 5 tons/hour to 12 tons/hour;
  Impurity residue rate reduced to below 0.5%;
  Annual labor cost savings of approximately $120,000.

• 02

  Broken Rice Rate Optimization for a Chinese Manufacturer

  Background: A Jiangsu-based enterprise struggled with product premium pricing due to a high broken rice rate (8%).

  Solution: Adopted a planetary rotary screen (adjustable screen mesh inclination angle) to optimize the sifting path and minimize collisions.

  Results:
  Whole rice integrity improved, broken rice rate reduced to 3%;
  Product grade upgraded from Class II to Class I, boosting annual profits by 15%.

• 03

  Cleanliness Upgrade for a Japanese Premium Brand

  Background: A Japanese brand needed to meet EU export standards for dust content (≤0.1%).

  Solution: Customized airflow sifting system (integrated with negative pressure adsorption and optical sorting).

  Results:
  Rice dust content reduced to 0.05%;
  Post-packaging foreign material complaints decreased by 90%.

• 04

  Transformation of a Small-Scale Farmer Cooperative in India

  Background: Farmers in Punjab, India, relied on manual sifting, resulting in low efficiency.

  Solution: Government-subsidized introduction of a mobile drum sieve (diesel-powered, adapted for non-electrified environments).

  Results:
  Processing speed improved 10-fold (200kg/hour);
  Cooperative members’ income grew by 30%.