Background: A European brand faced poor reconstitution performance due to uneven particle distribution (D90 variation >15%).
Solution: Implemented an ultrasonic vibrating sifter (304 stainless steel, 80-200 mesh multi-layer screens) with nitrogen protection module.
Results:
D90 particle size distribution variation reduced to <5%;
Clumping rate decreased from 8% to 0.3%;
Passed EFSA (European Food Safety Authority) microbial residue testing.
Background: A Heilongjiang factory suffered frequent customer complaints about metal impurities, incurring annual losses exceeding ¥500,000.
Solution: Deployed an airflow sifter + metal detector integrated system (100-mesh screen, adjustable airflow velocity).
Results:
Foreign material interception efficiency reached 99.8%;
Production line cleaning frequency reduced by 70%;
Achieved certification under China’s GB 10765 Infant Formula Food Standard.
Background: Organic developed severe clumping during storage (25% caking rate after 6 months) due to prohibited anti-caking agents.
Solution: Customized rotary sifting machine (food-grade silicone bouncing balls anti-clogging design, sifting humidity <3%).
Results:
12-month storage caking rate <5%;
Sifting efficiency increased to 1.2 tons/hour (original equipment: 0.8 tons/hour);
Obtained USDA Organic Certification (USA).
Background: A Malaysian OEM factory relied on manual sifting, with labor costs exceeding 18% of total expenses.
Solution: Installed a fully automated airflow sifting line (integrated AI vision inspection for foreign material removal).
Results:
Labor costs reduced to 5%;
Production capacity increased from 3 tons/day to 15 tons/day;
Customer order fulfillment cycle shortened by 40%.
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